A Preliminary Study into the Effects
of Common Aircraft Chemicals and Solvents on Fiber Optic Cable Transmissivity
Dennis R. Hannon, Southern
Aaron Ramsundar, Southern
INTRODUCTION
Optical fiber is gradually replacing
copper conductor technology in many applications (
A typical fiber optic data link
arrangement consists of a transmitter which converts an electrical signal to an
optical signal, the fiber optic cable itself for carrying the light and a
receiver which converts the optical signal back to electrical impulses again (
Either analog or digital signals may be
sent along fiber optic links, but the latter is the method most commonly
employed. In civilian aviation, specific
Aeronautical Radio Incorporated (ARINC) specifications such as those contained
in the ARINC 600 and 800 series address the nature of the signals as well as
the quality, installation and maintenance of cables utilized. The military standard is MIL-STD-1773. A typical airborne fiber optics installation
may also contain devices such as signal multiplexers, couplers, splitters and
other devices as needs dictate.
According to Cisco Systems’ document
entitled Inspection and Cleaning Procedures
for Fiber Optic Connections,
clean components are essential for quality connections between components and
periodic cleaning of cable ends and connectors is an essential part of system
maintenance. A failure at any juncture
can lead to malfunction or at worst, catastrophic failure of the whole
system. Because cable core diameters are
microns in size, contaminants as small as dust particles and hair follicles as
well as oils from human hands, solvents, or films present from vapors in the
air can cause substantial reduction in cable throughput, complete blockage of
the fiber core or a reflection of energy back toward the source degrading the
signal (Cisco Systems, 2006).
While periodic cleaning of the end faces
of fiber optic cable links in aircraft avionics systems is undertaken as part
of routine maintenance or if problems develop, the effects of exposure of these
cables and their interfaces to common aircraft chemicals and solvents as well
as repeated cleaning regimens has not been well established (Zika, 2006).
Aeronautical Radio Incorporated (ARINC) has established standards for
the installation and cleaning of fiber optic cables (ARINC, 2005) and
components and a number of isopropyl alcohol based fiber optic cleaning kits
are available on the market. While these
kits and techniques have proven successful for the most part in maintaining
signal integrity, data as to the effects of chemical exposure and repetitive
cleaning operations needs to be established.
It has been the purpose of this research is to begin evaluation and
documentation of the derogatory effects of common aircraft chemical and solvent
exposure on cable transmissivity and make this data available to the
industry. It is anticipated these preliminary
results as well as future research will provide information useful to the
overall determination of cable life cycles enhancing the safety and integrity
of fiber optics usage in aircraft avionics systems.
RESEARCH PROTOCOL
The activities of this initial research
have included evaluation of 10 meter lengths of plastic core fiber optic cable
to represent lengths which may typically be used in aircraft
installations. Representative cable
specimens were cut to the specified lengths, categorized, polished, inspected,
and tested to establish an initial baseline transmissivity level. Testing guidelines followed those outlined in
Aeronautical Radio Incorporated Project Paper 805: Fiber Optic Test Procedures
(ARINC, 2005). Each cable sample was then immersed in a different aircraft
chemical or solvent for a period of time.
Following a standardized cleaning regimen, multiple repeat
transmissivity tests were conducted on each specimen including controls using a
650 ηM (near infrared LED) light source at
specific intervals, the usual wavelength employed in 1 mm plastic fiber optic
cable. Test result readings on each
exposed test cable and control as identified by its exposure chemical were
logged and documented in accordance with sound research practices and accepted
scientific method.
MATERIALS AND METHODS
Durable Materials:
Fiber Optic Test Set;
Manufacturer: Industrial Fiber Optics
#IF-FOM
Fiber Optic Microscope 100X;
Manufacturer: Fiber Optics Instruments
Sales, Inc
Fiber Optic Hot Cutter; Manufacturer: X-acto w/25 W Wall Mod L25 Iron
Crimping Tool
Fiber Optic Tool Kit;
Manufacturer: Industrial Fiber Optics
#IF-TK4
Professional
Fiber Cutter; Manufacturer: Industrial Fiber Optics #IF-FC1
‘ST’
ferrule Polishing puck
Glass
Polishing Plate
Fiber
Optic/ Wire Stripper 766-A; Manufacturer: Fiber Optic Instruments Sales, Inc
4-oz
Water Dispenser
Consumables:
ST (Straight Tip) Connectors
PMMA 1 mm Fiber Optic Cable (see specifications, Appendix
E)
Isopropyl Alcohol
Bleached White Cotton Head
Swabs
Distilled Water
Sanitary Cleaning Tissue
Fiber Optic Tool Kit
Manufacturer: Industrial Fiber Optics #IF-TK4
3 μM Polishing Film
2000-grit
Polishing Paper
4
Extra KEEN Razor Blades
Solvents, Chemicals and
Fuels:
Aeroshell® 80 SAE 40 Oil
AvGas 100 Low Lead
Philips 66 X/C Aviation
20-50 Oil
DOT 3 Brake Fluid
70% Isopropyl Alcohol
Jet A fuel
Lithium Grease
LPS 2 Lubricant
MEK (Methyl
ethyl ketone)
Mil-5606 Hydraulic Fluid
Skydrol® Hydraulic Fluid
Spotcheck® SKC-S Cleaner
The fiber optic cable used in this study was
obtained from Electronix Express, a Division of RSR
Inc., of
Following initial preparation, each cable
end was mounted in an industry standard “ST” type fiber optic connector for
interface to the Industrial Fiber Optics Test Set. Each categorized test cable was identified by
the solvent or chemical to which it was exposed and the results of each
procedure and subsequent testing logged.
The step by step procedure for cleaning, testing and inspection on the
cables was well documented and a checklist used to assure consistency and
repeatability and to minimize errors caused by inadvertent mechanical abrasion,
end compression, accidental over-bending, etc.

Figure 1.
Connector Assembly Figure 2. Cable End Polishing
Three successive transmissivity test
readings were taken on each sample and averaged to help alleviate inherent test
set measurement errors. Cable
transmissivity was measured in microwatts and before and after exposure
transmissivity ratios converted to decibels (dB) of signal loss (or gain) as
compared to the baselines established at the beginning of each test cycle. A signal loss of about 0.4 dB or greater
representing about a 9 – 10% signal loss was thought to be significant. In addition to fiber optic transmissivity,
the outside diameter of each cable was measured with a micrometer both before and
after chemical exposure to aid in determination of overall cable degradation
from solvent exposure, which in some cases was severe.

Figure 3. Transmissivity Test Set
A
control group consisting of each representative type and length of cable was
established. Each uncontaminated control
was subjected to identical inspection and testing as the test cable
specimens. The initial baseline
transmissivity and subsequent testing was conducted on each specimen, including
appropriate controls, at 650 nM light wavelengths.
Following initial transmissivity measurement, the cable tips were placed in the
respective solvent/chemical fluids for a period of 1 week. The cables were then removed from the
solvents, cleaned with isopropyl alcohol, examined, test readings taken and the
data compared to each respective baseline sample measurement.
Raw data from each test measurement was
recorded, interpreted and transferred to an Excel® spreadsheet and bar graph
for documentation, study and comparison. The initial and mean after exposure
measurement ratio was converted to decibels using the standard power ratio to
decibel equation dB = 10 log Pin/Pout and displayed in as
columns in Table 3. The values represent
the decibel ratio difference in power transmissivity prior to and after
chemical exposure.
RESULTS
|
Aviation
Chemical |
Test Cable |
Initial Measurement (Control) |
Test Measurement 1 |
Test Measurement 2 |
Test Measurement 3 |
Test Mean |
dB Loss
(or Gain) |
|
Aeroshell 80 SAE 40 Oil |
T1 |
299 |
288 |
289 |
261 |
279 |
0.300 |
|
AvGas 100 Low Lead |
T2 |
308 |
285 |
273 |
228 |
262 |
0.702 |
|
Philips 66
X/C Aviation 20-50 Oil |
T3 |
318 |
312 |
292 |
282 |
295 |
0.326 |
|
DOT 3
Brake Fluid |
T4 |
281 |
262 |
248 |
249 |
253 |
0.455 |
|
70% Isopropil Alcohol |
T5 |
307 |
305 |
295 |
299 |
300 |
0.100 |
|
Jet A fuel |
T6 |
299 |
273 |
268 |
267 |
269 |
0.459 |
|
Lithium
Grease |
T7 |
314 |
305 |
320 |
320 |
315 |
-0.013 |
|
LPS 2
Lubricant |
T8 |
300 |
292 |
306 |
300 |
299 |
0.015 |
|
MEK(Methyl ethyl ketone) |
T9 |
275 |
0 |
0 |
0 |
0 |
NA |
|
Mil-5606
Hydraulic Fluid |
T10 |
326 |
305 |
314 |
299 |
306 |
0.275 |
|
Skydrol Hydraulic Fluid |
T11 |
322 |
288 |
296 |
280 |
288 |
0.485 |
|
Spotcheck SKC-S Cleaner |
T12 |
292 |
261 |
274 |
267 |
267 |
0.389 |
|
Control |
T13 |
307 |
278 |
283 |
319 |
293 |
0.202 |
Table 1. Fiber Optic Cable Transmissivity
Before and After Exposure to Aviation Solvents
Three test measurements were performed to determine
repeatability of the testing procedure.
Initial and Post-Exposure
Mean Measurements

Table 2.
Fiber Optic Transmissivity: Initial
Decibel Loss (or Gain) Data

Table 3. Decibel loss (or Gain1)
Before and After Exposure to Aviation Solvents
1 Gain expressed as a negative value on the chart
Overall Cable Changes Before
and After Chemical Exposure
|
Aviation
Chemical |
Test
Cable |
Initial
Thickness (inch) |
Thickness
after exposure(inch) |
dB Loss
(or Gain) |
Observation |
|
Aeroshell 80 SAE 40 Oil |
T1 |
0.0877 |
0.088 |
0.300 |
no visual
difference |
|
AvGas 100 Low Lead |
T2 |
0.0907 |
0.094 |
0.702 |
Cable
recessed 1/8 inch both ends (jacket swelling) |
|
Philips 66
X/C Aviation 20-50 Oil |
T3 |
0.0879 |
0.088 |
0.326 |
no visual
difference |
|
DOT 3
Brake Fluid |
T4 |
0.0876 |
0.088 |
0.455 |
no visual
difference |
|
70%
Isopropyl Alcohol |
T5 |
0.0875 |
0.088 |
0.100 |
no visual
difference |
|
Jet A fuel |
T6 |
0.0905 |
0.092 |
0.459 |
Cable
recessed 1/8 inch both ends (jacket swelling) |
|
Lithium
Grease |
T7 |
0.0879 |
0.088 |
-0.013 |
no visual
difference |
|
LPS 2
Lubricant |
T8 |
0.0854 |
0.09 |
0.015 |
Cable
recessed 1/8 inch one end (jacket swelling) |
|
MEK(Methyl ethyl ketone) |
T9 |
0.0869 |
0.09 |
NA |
Cable
protruded 1/8 inch both ends (jacket shrunk) |
|
Mil-5606
Hydraulic Fluid |
T10 |
0.0879 |
0.091 |
0.275 |
no visual
difference |
|
Skydrol Hydraulic Fluid |
T11 |
0.0881 |
0.089 |
0.485 |
no visual
difference |
|
Spotcheck SKC-S Cleaner |
T12 |
0.0899 |
0.09 |
0.389 |
no visual
difference |
|
Control |
T13 |
0.0885 |
0.089 |
0.202 |
no visual difference
|
Table
4. Cable Appearance Before
and After Exposure to Aviation Solvents
INTERPRETATION OF RESULTS
Following short term (1 week) exposure to
common aircraft chemicals or solvents, the more volatile compounds appeared to
have the greatest effect not only on cable performance but also produced
noticeable physical degradation of the cable end face structure. Again, a signal loss at or near 0.4 dB
(>9%) was felt to constitute a significant change in cable performance. A loss of 3 dB or more would signify a loss
of 50% or more of the original signal power.
Typically, plastic fiber optic cable signal loss is about 0.2 dB per
foot in addition to a 0.25 dB connector insertion loss (see Appendix E). The amount of acceptable cable loss is driven
by the nature of the signal including strength of the signal launched into the
cable, bandwidth of the information transmitted and the system power budget;
however, since both the test and control cables experienced these losses they
were not of primary concern for the purposes of this preliminary research. Of the chemicals tested, 100 low lead
aviation gasoline, DOT 3 brake fluid, Jet A aviation fuel, methyl ethyl ketone (MEK), Spotcheck®
SKC-S cleaner, and Skydrol®
hydraulic fluid caused the greatest losses.
The effect of physical distortion or degradation on the cables probably
contributed to this effect. In the case
of, methyl ethyl ketone, a highly volatile plastic
solvent, this effect degraded the cable to an extent making signal loss
determination impossible.
As to the short term effects of a one week
exposure and cleaning operation of cable samples to crankcase oil, generic
lithium grease, and isopropyl alcohol, the signal degradation observed appeared
minimal. It should be noted, that cutting
back the deformed cable ends where observed by a centimeter or so, then
repeating the cleaning and polishing process, restored the cables close to
their original baseline values. It was
felt the test equipment employed was not sensitive enough to evaluate the
effects of slightly shortening the 10 meter cable test lengths.
RECOMMENDATIONS
Care should be taken to avoid exposure of
fiber optic cable to most common aircraft chemicals and solvents. Especially noteworthy were the detrimental
effects of aviation fuels and hydraulic fluid both of which often flow through
tubing adjacent or in close proximity to electronic data bus runs. Acceptable practice has long prohibited the
tying of data bus, coaxial or electrical cable to piping containing potentially
corrosive fluids such as aviation fuels or hydraulic fluids (FAA, 1998). The effect of these on the plastic fiber
optic cables tested reinforces this recommendation. Further, fiber optic cables should be kept
clear of sumps while fluid residues of these types may accumulate. In the event of contamination of cable end
faces, it may be advisable to cut the cables back slightly if possible prior to
reassembling them in the connector body.
Should portions along a cable length be exposed to the extent that
visible distortion has occurred, the entire cable should be replaced. Splicing may be the only alternative in some
instances but can be a difficult and tricky procedure (
CONCLUSION
The initial results obtained in this study were
valuable in determining whether degradation of cable throughput from the
effects of common aircraft chemicals and solvents was a viable area in which to
perform additional, long term exposure research. It is apparent that short term effects of
some compounds are negligible but the long term effects remain unknown. Other chemicals produced marked degradation
over the shot term rendering additional study on them unnecessary at this
point. We plan to continue this study
into the 2007 – 2008 academic year including repetitive cleaning of
uncontaminated cable end faces to determine if normal cleaning procedures
produce significant cumulative cable degradation over time.
REFERENCES
ARINC. (2005). ARINC project paper 806; Fiber
optic installation and maintenance
procedures.
Incorporated.
ARINC. (2005). ARINC project paper 805; Fiber
optic test procedures.
Cisco Systems, Inc. (2006). Brochure: Inspection and cleaning procedures for fiber optic connections.
Document ID: 51834
Corning, Inc. (2007). Fiber optics 101. Retrived
fiber_101/of_cc.asp.
Federal Aviation Administration (FAA). (1998). Acceptable methods techniques and practices. AC 43.13 – 1B/2A.
Government Printing Office.
Belmar Publishers
Zika, David. (2006). Fiber Optic Sr.
Specialist Engineer Boeing IDS -
Personal correspondence with author.
BIOGRAPHICAL
INFORMATION
Name: Dennis R. Hannon
Affiliation: Southern
Applied Science and Arts
Department of Aviation Technologies
Location:
Title: Assistant Professor
Degrees: M.P.A., Southern
B.S. Biological Sciences,
B.S. Aviation Technology,
Southern
Contact: e-mail:
Phone: 618-453-9208
Name: Aaron Ramsundar
Affiliation: Southern
College of Applied Science and Arts
Department of Aviation Technologies
Location:
Title: Undergraduate Researcher
Degrees: B.S. Aviation Technologies,
Southern
BS, Aviation Technology,
Contact: e-mail: ramsunda@siu.edu
Phone: 618-453-9208
ACKNOWLEDGEMENTS
The authors would like to thank the entire
undergraduate research team, consisting of Scott DePringer,
Brian Dugan, Joseph Dunavin, Bradley Painter and
Ephraim Smalldridge, all seniors in the Aviation
Technologies Avionics Specialization, for their efforts in preparing and
logging samples, collecting solvents and assisting in the overall study. Special thanks are also in order to Mr. Harry
Fanning and Mr. David Zika of Boeing Aerospace,
APPENDIX A
Fiber Optic Cleaning
Method 1 (Initial, less vigorous
cleaning)
Apparatus Required
100% Pure Pharmaceutical grade bleached white cotton head swabs.
99%
Isopropyl Alcohol.
100x
Fiberscope
Precaution
1. Prevent
contamination from fingerprints, dust, condensation, and oils from skin by
thoroughly washing hands or wear powderless latex
gloves while cleaning.
2. Only the cotton head should make contact with the fiber optic surface. Do not allow the wood to touch the fiber surface.
3.
Always wipe in
one direction not back and forth.
4.
Use of canned
air can cause oily deposits on the ferrule end face.
5.
Gently apply
swab to prevent abrasions to fiber.
6.
Ensure cable is
grounded 1 to prevent static charges from building up and attracting
air particles.

Procedure
1. Clean the ferrule tip using the Swab Procedure.
Swab Procedure
2.
Dip cotton swab
into bottle of Alcohol.
3.
Vigorously shake
off excess Alcohol from the swab to prevent residue.
4.
Ensuring cable
is grounded1, hold the fiber vertically so
the fiber surface
points to the ceiling, carefully place the
base of the swab against the fiber optic surface.
5.
Drag the swab
across the fiber optic surface in a single stroke. Do not drag
the swab back and forth.
6.
Check fiber
cable with fiberscope to ensure the fiber if free from solvent residue and cotton fibers.
1- Static Charge- NEMI has done some very interesting
work related to static charge and cleaning techniques. Essentially, cleaning
techniques that build a static charge on the end face make that end face more
likely to attract dust down the line. This isn’t particularly relevant for
cleaning just prior to mating, but matters for cleaning prior to packaging,
storage, or shipment.
http://thor.inemi.org/webdownload/projects/opto/Cleaning_overview031004.pdf
2- Most information
and procedures taken from Coherent website.
http://www.cohr.com/Service/index.cfm?fuseaction=forms.page&pageID=45
APPENDIX B
Fiber Optic Cleaning
Method 22 (Thorough cleaning if necessary following Method 1)
Apparatus Required
Sanitary Cleaning tissue
100%
Pure Pharmaceutical grade bleached white cotton head swabs.
99%
Isopropyl Alcohol
100x
Fiberscope
Precaution
1. Prevent
contamination from fingerprints, dust, condensation, and oils from hand by thoroughly
wash hands or wear powderless latex gloves while
cleaning.
2. Only the cotton head should make contact with the fiber optic surface. Do not allow the wood to touch the fiber surface.
3.
Always wipe in
one direction not back and forth.
4.
Use of canned air
can cause oily deposits on the ferrule end face.
5.
Gently apply
swab to prevent abrasions to fiber.
6.
Ensure cable is
grounded 1 to prevent static charges from building up and attracting
air particles.

Procedure
1. Clean the
sides of the solvent exposed ferrules with Tissue paper, with care to not
contact the tip (end face) of the ferrule.
2.
Use visual inspection to
determine when solvent residue is removed.
3. Perform Swab Procedure to clean tip (end face) of the ferrule.
Swab Procedure
4. Dip cotton swab into bottle of Alcohol.
5. Vigorously shake off excess Alcohol from the swab to
prevent residue.
6. Ensuring cable is grounded1,
hold the fiber vertically so the fiber surface points to the ceiling, carefully
place the base of the swab against the fiber optic surface.
7. Drag the swab across the fiber optic surface in a
single stroke. Do not drag the swab back and forth.
8. Repeat from step 4, using the other side of the swab.
9. Check fiber cable with fiberscope to ensure the fiber
if free from solvent residue and cotton fibers.
1- Static Charge- NEMI has done some very interesting
work related to static charge and cleaning techniques. Essentially, cleaning
techniques that build a static charge on the end face make that end face more
likely to attract dust down the line. This is not particularly relevant for
cleaning just prior to installing, but matters for cleaning prior to packaging,
storage, or shipment.
http://thor.inemi.org/webdownload/projects/opto/Cleaning_overview031004.pdf
2- Most information
and procedures taken from Coherent website.
http://www.cohr.com/Service/index.cfm?fuseaction=forms.page&pageID=45
APPENDIX C
Polishing Method1
Apparatus Required
3 μM Polishing Film
2000-grit
Polishing Paper
100x
Fiberscope
‘ST’
ferrule Polishing puck
Glass
Polishing Plate
4-oz
Water Dispenser
Distilled
water
Precaution

Procedure
1 This Polishing Method was
taken from the Fiber Optic Tool Kit P/N IF-TK4
manual. Picture taken from http://www.fiber-optics.info/articles/connector-care.htm
APPENDIX D
Methodology for ST Connector Installation1
Apparatus Required
ST Connectors
Fiber
Optic Hot Cutter
Professional
Fiber Cutter
Extra
KEEN Razor Blade Cutting Block
Fiber
Optic/ Wire Stripper 766-A
PMMA 1
mm Fiber Optic Cable (see specifications)
Precaution

Procedure

1Pictures and Information taken from http://www.commspecial.com/connectorguide.htm#connectors
APPENDIX E
Fiber Optic Cable Specifications
Part Nos. 2705FBS1M,
2705FBS10M,
2705FBS100M and 2705FBS500M
Electronix Express
Avenel, NJ 07001,
U.S.A.
Mechanical Properties of Plastic Optic
Cable (Simplex)
Core Polymethyl
Methacrylate (PMMA)
Material Cladding Fluorinated Polymer
Jacket
Fiber Diameter, 1.0 mm
Cable Diameter 2.2 mm
Structure Step Index
Numerical Aperture (N.A.)
0.50
Acceptance Angle, 60°
Attenuation, dB/m @ 650nm
Under 0.20
Allowable Bending Radius, Min. 25 mm
Available